Tuesday, December 28, 2010

A Modest Proposal (or two)

One difficulty that just about any budding chairmaker encounters is reaming. Aside from all the hubbub about which angle and what type of cutter to use, there is the plain old physical problem of reaming.  I recommend the reamers innovated by Jennie Alexander and produced by Elia Bizzarri, because they are easily made, maintained and alterable to whatever angle you please. They also cut with a slow scraping motion on both sides of the cutter, which keeps the user from going too far too fast. The one drawback that I've found is that it can be tough to learn to steer it in a desired direction while rotating the two handles.

 

I know that another method is to chuck a reamer, such as the one from Emhof into a brace and go at it. I've heard folks complain about the difficulty controlling the speed with which this can lead one astray. A while back, I started horsing around with an idea (surprising right?!) that might solve both issues. Why not chuck the slower reamer in a brace so that the circular motion of turning the reamer is easier?
Well, I did and it works great. I spoke with Elia earlier about the idea, and while he's not rushing to shift production just yet, perhaps a little more r and d will get the ball rolling.

To alter my reamer, I simply drilled a hole in the end on the lathe (to insure perfect axis alignment) and then epoxied a stem from an old auger into the hole. First though, I heated the end of the auger cherry hot to anneal it so that I could drill in a pin to resist the substantial torque of reaming. If anyone tries this, I'd love to hear about the results. I'll continue to put it in students hands to judge the potential value of the idea.



Here is a ladle that I recently completed in applewood. I've appreciated the kind response to my spoon postings and have been considering a new endeavor. I make spoons because I enjoy it, and I have a day job, so selling them has not really appealed to me.  But then I got to thinking (again?!) why not sell them and donate the profits to an organization that fights hunger? Spoons, hunger, it just seems right.


So here's how I'd like to work it. As I produce a spoon that I deem worthy, I'll post it on the blog with a set price, this one is $80. It is 17" long with a 3" by 4" bowl, perfect for soups and stews.
If anyone is interested in buying it, please email me  at peter@petergalbertchairmaker.com. If I get more than one interested party, I'll put the names in a hat and pick the buyer at random. I'll give 3 days to get your name on the list before contacting the buyer, then just mail me a check (including $8 for shipping) and I'll send your spoon.


I've denied all inquiries about advertising on this blog in an effort to keep it about my passion and sharing and I hope that you can understand my interest in using the blog this way.


Not all the spoons that I make will be in this price range, I've been making a lot of smaller ones suitable for cooking that will go in the $30 to $60 range. I just thought that I'd kick off the project with a real looker!


This piece of wood came from the base of an apple tree that I cut back in my woods and I had high hopes for it while it was still in the tree. Apple can be tricky, little knots or checks can squelch the best ideas, but this one made it all the way. I've finished the spoon with repeated applications of raw tung oil. The only care necessary is an occasional wiping with walnut or raw tung oil and avoiding harsh detergents or  long soakings.



I have been investigating various organizations and would welcome suggestions as to an appropriate  place for the funds.
Thanks for considering my proposal, hopefully we can all get something from it!

Sunday, December 26, 2010

A Brief Reprieve (from holiday joy)

I don't know about you, but after 3 days of eating and merriment, this is how I felt.


It was actually a great relief to get back outside and get my bones moving, and with an approaching storm, there was no shortage of chores. First, my brother Andrew wanted to split out some hickory for some more firewood carriers. By the way, the full instructions on these is in the Fine Woodworking compilation book "Bending Wood" which I recommend for a number of good articles.

 

I haven't forgotten about my promise to make a video about froe usage and splitting, but frankly, it was cold out there!


Here he is getting reacquainted with the froe. I split out a bunch of white oak for a crested rocker that a student will be building in February as well as some for a clients birdcage armchair. I thought that it would be better to get it all done rather than digging it out of 10 inches of snow tomorrow.

 

I've started setting up my blacksmith shop under the shed next to the shop. I have a lot of work to do to get it up and running, but just seeing all the equipment in one place is inspiring. I fed my brother a huge meal before asking him to help me move the anvil bolted to the stump 75 yards, ah family...



Here are a couple of my xmas presents, blades from Pinewood Forge! Del Stubbs makes amazing tools, beautifully shaped and tempered to hold a razor edge. I honestly don't think that I'd be as motivated to carve spoons if it wasn't for his blades. I like to put on my own handles, which saves $12 and gives me lots of options. My handles tend to be ugly but they feel great in the hand. The oblong holes can be a little tricky, but epoxy covers a lot of sins. If any one shows interest, I'll show my technique.


 

And Tee in Atlanta would never forgive me for neglecting the animal photos. Here is Maggie with her chubby kids. They have a toasty barn to retreat to when they so desire.




These handsome fellows are thriving, but like the rest of us at the holidays, they are looking a bit swollen!


Saturday, December 25, 2010

Big


Like so many others, I've settled in to share some time with my loved ones. Here is my little Mother sitting in a chair that I recently finished for some tall folks. I couldn't resist the contrast of a 4' 10" lady in a chair made for 6 footers. I put the front stretcher lower than usual to make the chair accessible to the vertically challenged!

I wish you all the best in the new year!
Pete